數(shu)控銑(xian)床換(huan)(huan)刀(dao)不(bu)能(neng)(neng)進(jin)行的(de)維修故(gu)障案例：某數(shu)控銑(xian)床，換(huan)(huan)刀(dao)不(bu)能(neng)(neng)進(jin)行，無(wu)報警。分(fen)析及處(chu)理(li)過程：該機(ji)床換(huan)(huan)刀(dao)利用液(ye)(ye)壓(ya)機(ji)構(gou)，不(bu)能(neng)(neng)換(huan)(huan)刀(dao)的(de)可能(neng)(neng)原因有1)PLC到電(dian)(dian)(dian)磁(ci)(ci)閥(fa)(fa)(fa)之間電(dian)(dian)(dian)氣線路故(gu)障。2)液(ye)(ye)壓(ya)系(xi)統壓(ya)力(li)(li)異常，電(dian)(dian)(dian)磁(ci)(ci)閥(fa)(fa)(fa)卡(ka)死或損壞。3)換(huan)(huan)刀(dao)機(ji)構(gou)卡(ka)死。為(wei)判斷液(ye)(ye)壓(ya)系(xi)統是否正(zheng)(zheng)常，手動(dong)方式下(xia)執(zhi)(zhi)行主(zhu)軸換(huan)(huan)檔，不(bu)能(neng)(neng)完(wan)成(cheng)，再(zai)(zai)試其他液(ye)(ye)壓(ya)功能(neng)(neng)均(jun)不(bu)能(neng)(neng)完(wan)成(cheng)，故(gu)懷疑(yi)為(wei)液(ye)(ye)壓(ya)系(xi)統故(gu)障。查系(xi)統保壓(ya)；執(zhi)(zhi)行換(huan)(huan)刀(dao)，查換(huan)(huan)刀(dao)壓(ya)力(li)(li)，執(zhi)(zhi)行過程中(zhong)壓(ya)力(li)(li)表無(wu)變化，懷疑(yi)電(dian)(dian)(dian)磁(ci)(ci)閥(fa)(fa)(fa)未動(dong)作；用螺釘旋具推換(huan)(huan)刀(dao)電(dian)(dian)(dian)磁(ci)(ci)閥(fa)(fa)(fa)，鐵心伸(shen)縮(suo)順暢，無(wu)卡(ka)滯。拔下(xia)電(dian)(dian)(dian)磁(ci)(ci)閥(fa)(fa)(fa)電(dian)(dian)(dian)源(yuan)插頭，測電(dian)(dian)(dian)磁(ci)(ci)閥(fa)(fa)(fa)線圈電(dian)(dian)(dian)阻(zu)，正(zheng)(zheng)常。測電(dian)(dian)(dian)磁(ci)(ci)閥(fa)(fa)(fa)供電(dian)(dian)(dian)電(dian)(dian)(dian)壓(ya)，發(fa)現只(zhi)有15V且波動(dong)。再(zai)(zai)查電(dian)(dian)(dian)磁(ci)(ci)閥(fa)(fa)(fa)電(dian)(dian)(dian)源(yuan)整流(liu)電(dian)(dian)(dian)橋，發(fa)現有一二極管(guan)斷開；更換(huan)(huan)后，數(shu)控銑(xian)床恢復正(zheng)(zheng)常。上(shang)海信志(zhi)機(ji)電(dian)(dian)(dian)設備(bei)有限公司秉持誠信為(wei)本的(de)經營理(li)念，提供名優機(ji)電(dian)(dian)(dian)設備(bei)，有需(xu)要可以聯系(xi)我司哦！明暉(hui)端面銑(xian)床廠家

數控(kong)(kong)(kong)(kong)銑(xian)(xian)(xian)床(chuang)(chuang)都有(you)(you)什么(me)特點？對于加(jia)工(gong)(gong)(gong)部(bu)(bu)位(wei)是(shi)(shi)框形平面(mian)或不(bu)(bu)等高(gao)的(de)(de)(de)(de)(de)(de)各級臺(tai)階(jie)，那么(me)選用(yong)(yong)(yong)點位(wei)---直線系統(tong)的(de)(de)(de)(de)(de)(de)數控(kong)(kong)(kong)(kong)銑(xian)(xian)(xian)床(chuang)(chuang)即可(ke)(ke)。如果(guo)加(jia)工(gong)(gong)(gong)部(bu)(bu)位(wei)是(shi)(shi)曲面(mian)輪廓(kuo)，應根據曲面(mian)的(de)(de)(de)(de)(de)(de)幾何形狀(zhuang)決(jue)定選擇兩(liang)坐(zuo)標聯動和三坐(zuo)標聯動的(de)(de)(de)(de)(de)(de)系統(tong)。也可(ke)(ke)根據零(ling)件加(jia)工(gong)(gong)(gong)要(yao)求，在(zai)一(yi)般的(de)(de)(de)(de)(de)(de)數控(kong)(kong)(kong)(kong)銑(xian)(xian)(xian)床(chuang)(chuang)的(de)(de)(de)(de)(de)(de)基礎上，增(zeng)加(jia)數控(kong)(kong)(kong)(kong)分度(du)頭或數控(kong)(kong)(kong)(kong)回轉工(gong)(gong)(gong)作臺(tai)，這(zhe)時機床(chuang)(chuang)的(de)(de)(de)(de)(de)(de)系統(tong)為四坐(zuo)標的(de)(de)(de)(de)(de)(de)數控(kong)(kong)(kong)(kong)系統(tong)，可(ke)(ke)以(yi)加(jia)工(gong)(gong)(gong)螺旋槽、葉片零(ling)件等。規(gui)格較(jiao)小(xiao)的(de)(de)(de)(de)(de)(de)升(sheng)降臺(tai)式數控(kong)(kong)(kong)(kong)銑(xian)(xian)(xian)床(chuang)(chuang)，其工(gong)(gong)(gong)作臺(tai)寬(kuan)度(du)多在(zai)400mm以(yi)下，它比較(jiao)適(shi)宜中小(xiao)零(ling)件的(de)(de)(de)(de)(de)(de)加(jia)工(gong)(gong)(gong)和復雜(za)形面(mian)的(de)(de)(de)(de)(de)(de)輪廓(kuo)銑(xian)(xian)(xian)削(xue)任務(wu)。規(gui)格較(jiao)大的(de)(de)(de)(de)(de)(de)如龍(long)門式銑(xian)(xian)(xian)床(chuang)(chuang)，工(gong)(gong)(gong)作臺(tai)在(zai)500—600mm以(yi)上，用(yong)(yong)(yong)來(lai)解決(jue)大尺寸復雜(za)零(ling)件的(de)(de)(de)(de)(de)(de)加(jia)工(gong)(gong)(gong)需要(yao)。如果(guo)是(shi)(shi)中小(xiao)批量(liang)而又是(shi)(shi)經常周期性(xing)重復投產的(de)(de)(de)(de)(de)(de)話，那么(me)采用(yong)(yong)(yong)數控(kong)(kong)(kong)(kong)銑(xian)(xian)(xian)床(chuang)(chuang)是(shi)(shi)非常合適(shi)的(de)(de)(de)(de)(de)(de)，因為一(yi)批量(liang)中準(zhun)備好(hao)多工(gong)(gong)(gong)夾具、程序等可(ke)(ke)以(yi)存儲起來(lai)重復使用(yong)(yong)(yong)。從長遠考慮，自動化程度(du)高(gao)的(de)(de)(de)(de)(de)(de)銑(xian)(xian)(xian)床(chuang)(chuang)代替(ti)普(pu)通銑(xian)(xian)(xian)床(chuang)(chuang)，減(jian)輕勞動者的(de)(de)(de)(de)(de)(de)勞動量(liang)提高(gao)生產率的(de)(de)(de)(de)(de)(de)趨勢是(shi)(shi)不(bu)(bu)可(ke)(ke)避免的(de)(de)(de)(de)(de)(de)。上海譜港數控(kong)(kong)(kong)(kong)銑(xian)(xian)(xian)床(chuang)(chuang)供應商上海信志機電設備有(you)(you)限公司提供國內外名優設備，用(yong)(yong)(yong)戶的(de)(de)(de)(de)(de)(de)信賴之選。有(you)(you)想(xiang)法的(de)(de)(de)(de)(de)(de)不(bu)(bu)要(yao)錯過哦！

XK62G數(shu)控(kong)臥式(shi)銑(xian)(xian)(xian)床(chuang)的(de)使(shi)用(yong)前(qian)試車(che)(che)：（1）機(ji)(ji)(ji)床(chuang)試車(che)(che)前(qian)，應(ying)松(song)開機(ji)(ji)(ji)床(chuang)三個(ge)方向的(de)夾緊手柄或螺釘。（2）擦(ca)凈XK62G數(shu)控(kong)臥式(shi)銑(xian)(xian)(xian)床(chuang)各(ge)個(ge)部位的(de)防(fang)銹油(you)，擦(ca)時(shi)(shi)不得使(shi)用(yong)足以劃傷零件表(biao)面的(de)硬工(gong)具，擦(ca)后，在外露的(de)金屬表(biao)面薄(bo)薄(bo)地涂上一層機(ji)(ji)(ji)油(you)。（3）按各(ge)潤滑油(you)油(you)池油(you)標要求(qiu)，注入潤滑油(you)，各(ge)潤滑點進(jin)行一次加油(you)和檢(jian)(jian)(jian)查。（4）檢(jian)(jian)(jian)查各(ge)手動(dong)(dong)(dong)進(jin)給操作手柄、手輪是否靈活、可靠(kao)。（5）XK62G數(shu)控(kong)臥式(shi)銑(xian)(xian)(xian)床(chuang)接上電(dian)(dian)源后，先檢(jian)(jian)(jian)查主(zhu)電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)旋(xuan)轉方向，檢(jian)(jian)(jian)查時(shi)(shi)不啟動(dong)(dong)(dong)主(zhu)軸，檢(jian)(jian)(jian)查進(jin)給器電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)電(dian)(dian)源相序是否與主(zhu)電(dian)(dian)機(ji)(ji)(ji)一致。（6）試車(che)(che)時(shi)(shi)，先點動(dong)(dong)(dong)，檢(jian)(jian)(jian)查個(ge)行程(cheng)限位是否正(zheng)確、可靠(kao)，各(ge)級轉速(su)(su)運(yun)轉正(zheng)常后，以非(fei)常低的(de)速(su)(su)度空(kong)運(yun)旋(xuan)轉30分鐘后，然后依次逐(zhu)漸提高轉速(su)(su)，以試驗各(ge)級轉速(su)(su)的(de)運(yun)轉及變速(su)(su)機(ji)(ji)(ji)構(gou)是否靈活、可靠(kao)。

數控花(hua)鍵(jian)銑(xian)(xian)床(chuang)廠家講(jiang)述(shu)數控銑(xian)(xian)床(chuang)操作前準備事項：

數控銑床操(cao)(cao)作前有必(bi)要(yao)了解數控銑床的一般功用(yong)、結構、傳動原理(li)及(ji)(ji)控制(zhi)程序，把握各操(cao)(cao)作按鈕、指示燈(deng)的功用(yong)及(ji)(ji)操(cao)(cao)作程序。在弄(nong)懂整(zheng)個操(cao)(cao)作進程前，不要(yao)進行(xing)機床的操(cao)(cao)作和調理(li)。

開動(dong)數(shu)控銑床前，要查(cha)看機床電氣控制體(ti)系(xi)(xi)是(shi)(shi)(shi)(shi)(shi)(shi)不(bu)是(shi)(shi)(shi)(shi)(shi)(shi)正常(chang)，潤(run)滑體(ti)系(xi)(xi)是(shi)(shi)(shi)(shi)(shi)(shi)不(bu)是(shi)(shi)(shi)(shi)(shi)(shi)疏通、油質是(shi)(shi)(shi)(shi)(shi)(shi)不(bu)是(shi)(shi)(shi)(shi)(shi)(shi)出色，并按規定要求加(jia)潤(run)滑油，各操作手柄(bing)是(shi)(shi)(shi)(shi)(shi)(shi)不(bu)是(shi)(shi)(shi)(shi)(shi)(shi)正確(que)，工件(jian)、夾(jia)具及刀具是(shi)(shi)(shi)(shi)(shi)(shi)否已夾(jia)持結(jie)實，查(cha)看冷卻液是(shi)(shi)(shi)(shi)(shi)(shi)不(bu)是(shi)(shi)(shi)(shi)(shi)(shi)足夠，然后開慢車(che)空轉(zhuan)3～5分鐘，查(cha)看各傳動(dong)部件(jian)是(shi)(shi)(shi)(shi)(shi)(shi)不(bu)是(shi)(shi)(shi)(shi)(shi)(shi)正常(chang)，供認無故障后，才(cai)可正常(chang)運用。

程序(xu)(xu)調試結束后，方可按進程操(cao)(cao)作(zuo)，不(bu)允許跳(tiao)進程實行。未經程序(xu)(xu)調試，私(si)行操(cao)(cao)作(zuo)或違章操(cao)(cao)作(zuo)，構成事端者，按相(xiang)關(guan)規矩處(chu)置并補償相(xiang)應損失(shi)。

數(shu)控銑床加工零(ling)件前，有(you)必要(yao)嚴峻查看機(ji)(ji)床原點、刀具數(shu)據是(shi)不是(shi)正常并進(jin)行無(wu)切(qie)削(xue)軌跡仿真(zhen)運動。上海信(xin)志機(ji)(ji)電設(she)備有(you)限公司提供(gong)國內外名優(you)設(she)備，用戶的信(xin)賴(lai)之選。期待為您服務！

臥式銑(xian)床的特點：1．主軸套(tao)筒(tong)可(ke)手(shou)動(dong)(dong)(dong)微(wei)進(jin)(jin)給(gei)(gei)(gei)，并設(she)有限位(wei)裝置，銑(xian)頭可(ke)順、逆時針回轉調(diao)整45°；2．工(gong)(gong)作(zuo)臺可(ke)縱、橫(heng)向(xiang)(xiang)手(shou)動(dong)(dong)(dong)進(jin)(jin)給(gei)(gei)(gei)和(he)(he)垂直升(sheng)降，同(tong)時縱、橫(heng)向(xiang)(xiang)又可(ke)實現機(ji)(ji)動(dong)(dong)(dong)快進(jin)(jin)、機(ji)(ji)動(dong)(dong)(dong)進(jin)(jin)給(gei)(gei)(gei)和(he)(he)垂直向(xiang)(xiang)機(ji)(ji)動(dong)(dong)(dong)升(sheng)降；3．采(cai)用(yong)1200mm加長(chang)滑塊，1500mm加長(chang)工(gong)(gong)作(zuo)臺，工(gong)(gong)作(zuo)臺縱向(xiang)(xiang)行程(cheng)可(ke)達1000mm，行程(cheng)長(chang)，穩定(ding)性更強(qiang)；4．主傳(chuan)動(dong)(dong)(dong)和(he)(he)進(jin)(jin)給(gei)(gei)(gei)均采(cai)用(yong)齒輪變速(su)機(ji)(ji)構，12級(ji)不(bu)同(tong)轉速(su)，調(diao)速(su)范圍廣；5．主軸軸承采(cai)用(yong)圓錐滾子軸承，承載能(neng)力強(qiang)，且采(cai)用(yong)能(neng)耗制(zhi)動(dong)(dong)(dong)，具(ju)有制(zhi)動(dong)(dong)(dong)轉矩大，停止(zhi)迅速(su)，制(zhi)動(dong)(dong)(dong)可(ke)靠；6．采(cai)用(yong)矩型導(dao)軌穩定(ding)性好(hao)；7．工(gong)(gong)作(zuo)臺及導(dao)軌經(jing)超音(yin)頻淬(cui)火，強(qiang)度更強(qiang)。上海信志機(ji)(ji)電設(she)備(bei)有限公(gong)司提供名(ming)優機(ji)(ji)電設(she)備(bei)，有想(xiang)法的可(ke)以來(lai)電咨詢！明暉銑(xian)床供應商(shang)

上海信(xin)志機(ji)電設備(bei)有限公司提供國內外(wai)名優設備(bei)，用戶(hu)的信(xin)賴之選(xuan)。明(ming)暉端面(mian)銑床廠(chang)家

數控銑(xian)床(chuang)(chuang)工(gong)作(zuo)中(zhong)不可(ke)避免地要產(chan)(chan)生振動噪(zao)(zao)(zao)(zao)聲(sheng)、摩擦噪(zao)(zao)(zao)(zao)聲(sheng)和(he)(he)沖(chong)(chong)擊噪(zao)(zao)(zao)(zao)聲(sheng)。數控機(ji)(ji)床(chuang)(chuang)的(de)主傳動系統(tong)的(de)變(bian)速是(shi)在(zai)機(ji)(ji)床(chuang)(chuang)不停止工(gong)作(zuo)的(de)狀態下，由(you)計算機(ji)(ji)控制完(wan)成的(de)。因此它比普通機(ji)(ji)床(chuang)(chuang)產(chan)(chan)生的(de)噪(zao)(zao)(zao)(zao)聲(sheng)更為連續，更具(ju)有(you)代表性。機(ji)(ji)床(chuang)(chuang)起初使用時(shi)，噪(zao)(zao)(zao)(zao)聲(sheng)就較大，并且噪(zao)(zao)(zao)(zao)聲(sheng)聲(sheng)源主要來自(zi)主傳動系統(tong)。數控機(ji)(ji)床(chuang)(chuang)的(de)主傳動系統(tong)在(zai)工(gong)作(zuo)時(shi)正是(shi)由(you)于齒(chi)(chi)(chi)(chi)輪(lun)(lun)、軸承等零部件經過激發(fa)響應(ying)，并在(zai)系統(tong)內部傳遞和(he)(he)輻射(she)出現了(le)(le)噪(zao)(zao)(zao)(zao)聲(sheng)，而(er)(er)這些部件又由(you)于出現了(le)(le)異常情況，使激發(fa)力加大，從而(er)(er)使噪(zao)(zao)(zao)(zao)聲(sheng)增大。齒(chi)(chi)(chi)(chi)輪(lun)(lun)的(de)噪(zao)(zao)(zao)(zao)聲(sheng)控制由(you)于齒(chi)(chi)(chi)(chi)輪(lun)(lun)噪(zao)(zao)(zao)(zao)聲(sheng)的(de)產(chan)(chan)生是(shi)多(duo)因素引(yin)起的(de)，其中(zhong)有(you)些因素是(shi)齒(chi)(chi)(chi)(chi)輪(lun)(lun)的(de)設計參(can)數所決(jue)定的(de)。由(you)于齒(chi)(chi)(chi)(chi)形誤(wu)差和(he)(he)法向齒(chi)(chi)(chi)(chi)距的(de)影響，在(zai)輪(lun)(lun)齒(chi)(chi)(chi)(chi)承載(zai)(zai)產(chan)(chan)生了(le)(le)彈性變(bian)形后，會使齒(chi)(chi)(chi)(chi)輪(lun)(lun)嚙合(he)時(shi)造成瞬(shun)時(shi)頂(ding)撞和(he)(he)沖(chong)(chong)擊。因此，為了(le)(le)減小(xiao)齒(chi)(chi)(chi)(chi)輪(lun)(lun)在(zai)嚙合(he)時(shi)由(you)于齒(chi)(chi)(chi)(chi)頂(ding)凸出而(er)(er)造成的(de)嚙合(he)沖(chong)(chong)擊，可(ke)進行(xing)齒(chi)(chi)(chi)(chi)頂(ding)修(xiu)(xiu)(xiu)(xiu)緣(yuan)(yuan)。齒(chi)(chi)(chi)(chi)頂(ding)修(xiu)(xiu)(xiu)(xiu)緣(yuan)(yuan)的(de)目的(de)就是(shi)校正齒(chi)(chi)(chi)(chi)的(de)彎(wan)曲(qu)變(bian)形和(he)(he)補償齒(chi)(chi)(chi)(chi)輪(lun)(lun)誤(wu)差，從而(er)(er)降低齒(chi)(chi)(chi)(chi)輪(lun)(lun)噪(zao)(zao)(zao)(zao)聲(sheng)。修(xiu)(xiu)(xiu)(xiu)緣(yuan)(yuan)量取(qu)決(jue)于法向齒(chi)(chi)(chi)(chi)距誤(wu)差和(he)(he)承載(zai)(zai)后齒(chi)(chi)(chi)(chi)輪(lun)(lun)的(de)彎(wan)曲(qu)變(bian)形量，以(yi)及彎(wan)曲(qu)方向等。齒(chi)(chi)(chi)(chi)形修(xiu)(xiu)(xiu)(xiu)緣(yuan)(yuan)時(shi)，可(ke)根(gen)(gen)據這幾對齒(chi)(chi)(chi)(chi)輪(lun)(lun)的(de)具(ju)體情況只修(xiu)(xiu)(xiu)(xiu)齒(chi)(chi)(chi)(chi)頂(ding)，或只修(xiu)(xiu)(xiu)(xiu)齒(chi)(chi)(chi)(chi)根(gen)(gen)，只有(you)在(zai)修(xiu)(xiu)(xiu)(xiu)齒(chi)(chi)(chi)(chi)頂(ding)或修(xiu)(xiu)(xiu)(xiu)齒(chi)(chi)(chi)(chi)根(gen)(gen)達不到良好效(xiao)果(guo)時(shi)，才將齒(chi)(chi)(chi)(chi)頂(ding)和(he)(he)齒(chi)(chi)(chi)(chi)根(gen)(gen)一塊修(xiu)(xiu)(xiu)(xiu)。明暉端面(mian)銑(xian)床(chuang)(chuang)廠家

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本(ben)文來自宜興(xing)市恒通風機有限(xian)公司(si)：//vijoo.com.cn/Article/91c4899860.html