零(ling)(ling)點(dian)(dian)(dian)定位(wei)系統(tong)的(de)(de)(de)(de)原(yuan)理 ：,零(ling)(ling)點(dian)(dian)(dian)定位(wei)系統(tong)是利用(yong)零(ling)(ling)點(dian)(dian)(dian)定位(wei)銷將(jiang)不(bu)同類型的(de)(de)(de)(de)產(chan)(chan)(chan)品坐標系轉化(hua)(hua)為(wei)的(de)(de)(de)(de)坐標系，再通過(guo)(guo)機床(chuang)上(shang)的(de)(de)(de)(de)標準(zhun)(zhun)化(hua)(hua)夾具接口進行(xing)定位(wei)和拉緊。它能夠(gou)直接得到工(gong)件(jian)在不(bu)同機床(chuang)間(jian)統(tong)一的(de)(de)(de)(de)位(wei)置關(guan)系，消除了多工(gong)序間(jian)的(de)(de)(de)(de)累積(ji)誤(wu)差。較重要的(de)(de)(de)(de)是，它統(tong)一了設計(ji)基準(zhun)(zhun)、工(gong)藝基準(zhun)(zhun)和檢測基準(zhun)(zhun)，使整個加工(gong)過(guo)(guo)程(cheng)可以做到有效、可控，這點(dian)(dian)(dian)在自動化(hua)(hua)生產(chan)(chan)(chan)線上(shang)尤其重要。零(ling)(ling)點(dian)(dian)(dian)定位(wei)系統(tong)的(de)(de)(de)(de)應(ying)用(yong)：由于(yu)受制于(yu)惡劣的(de)(de)(de)(de)加工(gong)環境和復雜的(de)(de)(de)(de)加工(gong)精(jing)度要求，零(ling)(ling)點(dian)(dian)(dian)定位(wei)系統(tong)柔性線在發動機箱(xiang)體類零(ling)(ling)件(jian)生產(chan)(chan)(chan)中的(de)(de)(de)(de)運(yun)用(yong)正(zheng)處于(yu)起步階(jie)段。零(ling)(ling)點(dian)(dian)(dian)定位(wei)系統(tong)的(de)(de)(de)(de)組(zu)成(cheng)部分？組(zu)合(he)零(ling)(ling)點(dian)(dian)(dian)定位(wei)快換板(ban)市(shi)場價

零(ling)(ling)點(dian)(dian)定(ding)位(wei)(wei)系統的(de)特點(dian)(dian) 1, 易安裝(zhuang)(zhuang)(zhuang)，自引導(dao)(dao)定(ding)位(wei)(wei)、高精(jing)度、氣壓操作； 2, 重復(fu)定(ding)位(wei)(wei)精(jing)度：±0.05mm，允許導(dao)(dao)向(xiang)誤差：±3mm； 3, 節省(sheng)裝(zhuang)(zhuang)(zhuang)夾時(shi)間，提高裝(zhuang)(zhuang)(zhuang)夾精(jing)確(que)度，保證重復(fu)定(ding)位(wei)(wei)精(jing)度； 4, 合金鋼(gang)體(ti)，本體(ti)硬化處(chu)理，體(ti)積小，夾緊(jin)力(li)強(qiang)； 5, 通過彈簧力(li)進行機(ji)械(xie)鎖(suo)緊(jin)，鎖(suo)緊(jin)到位(wei)(wei)后不需要氣壓。應用場所(suo)：1, 工裝(zhuang)(zhuang)(zhuang)、夾具(ju)的(de)更換，生(sheng)產線主(zhu)要功能組件的(de)快速定(ding)位(wei)(wei)安裝(zhuang)(zhuang)(zhuang),汽車(che)發(fa)動(dong)(dong)機(ji)生(sheng)產線中(zhong)的(de)專機(ji)更換動(dong)(dong)力(li)頭； 2, 汽車(che)焊裝(zhuang)(zhuang)(zhuang)線、自動(dong)(dong)化柔性加工裝(zhuang)(zhuang)(zhuang)配生(sheng)產線等(deng)場合中(zhong)工裝(zhuang)(zhuang)(zhuang)、夾具(ju)快速安裝(zhuang)(zhuang)(zhuang)、更換。南京(jing)柔性零(ling)(ling)點(dian)(dian)定(ding)位(wei)(wei)系統服務零(ling)(ling)點(dian)(dian)定(ding)位(wei)(wei)系統使用的(de)時(shi)候要注意什么？

零點(dian)定(ding)(ding)位(wei)(wei)(wei)系統(tong)屬于常鎖機構，通(tong)氣(qi)時(shi)打開(kai)，斷(duan)氣(qi)鎖死(si)。當(dang)給零點(dian)定(ding)(ding)位(wei)(wei)(wei)系統(tong)通(tong)液壓或(huo)者氣(qi)壓時(shi)，壓力會通(tong)過活塞壓縮下(xia)面的(de)彈(dan)(dan)簧，鋼珠(zhu)(zhu)會往兩側(ce)散開(kai)，這時(shi)公接頭(tou)就可取出(chu)。當(dang)把動力源(yuan)切(qie)斷(duan)時(shi)，彈(dan)(dan)簧會往上(shang)頂活塞，活塞把鋼珠(zhu)(zhu)向中(zhong)間收，從而(er)(er)夾(jia)(jia)緊(jin)鋼珠(zhu)(zhu)，從而(er)(er)實(shi)現快速(su)準定(ding)(ding)位(wei)(wei)(wei)和(he)夾(jia)(jia)緊(jin)。較開(kai)始零點(dian)定(ding)(ding)位(wei)(wei)(wei)主(zhu)是(shi)(shi)應用(yong)在模具(ju)制(zhi)造里面的(de)銅公電極，其零件(jian)比較小，采用(yong)單(dan)個(ge)零點(dian)進(jin)行(xing)裝夾(jia)(jia)，伴隨現在不(bu)(bu)(bu)同(tong)行(xing)業(ye)進(jin)行(xing)智能制(zhi)造生產(chan)的(de)實(shi)踐(jian)，產(chan)生了各種各樣的(de)零點(dian)定(ding)(ding)位(wei)(wei)(wei)系統(tong)，應用(yong)也開(kai)始推(tui)廣開(kai)來，不(bu)(bu)(bu)再局限如單(dan)個(ge)使用(yong)，許多(duo)可以實(shi)現多(duo)個(ge)零點(dian)組合(he)起(qi)來使用(yong)。特別是(shi)(shi)在臥 式加工中(zhong)心(xin)、五軸機這些加工一些比較大的(de)工件(jian)時(shi)候，都(dou)會采用(yong)多(duo)個(ge)零點(dian)組合(he)進(jin)行(xing)，解決夾(jia)(jia)具(ju)板的(de)切(qie)換(huan)，從而(er)(er)實(shi)現產(chan)品(pin)切(qie)換(huan)，較終實(shi)現不(bu)(bu)(bu)同(tong)產(chan)品(pin)的(de)兼容和(he)柔性。

澤柔(rou)ZEROCLAMP零點(dian)(dian)定(ding)(ding)位(wei)(wei)系統的(de)(de)適用(yong)性非常(chang)普遍，在(zai)(zai)不(bu)同(tong)行(xing)業(ye)、不(bu)同(tong)場景(jing)的(de)(de)加(jia)(jia)工(gong)(gong)(gong)場景(jing)中，通(tong)過巧妙的(de)(de)工(gong)(gong)(gong)藝(yi)設計大(da)幅提(ti)(ti)升精(jing)度和效率。直(zhi)接(jie)(jie)夾(jia)(jia)持(chi)(chi)(chi)(chi)，使(shi)加(jia)(jia)工(gong)(gong)(gong)更靈活加(jia)(jia)工(gong)(gong)(gong)焊接(jie)(jie)機(ji)(ji)架時(shi)，也(ye)(ye)可(ke)使(shi)用(yong)ZEROCLAMP直(zhi)接(jie)(jie)夾(jia)(jia)持(chi)(chi)(chi)(chi)系統，這(zhe)種(zhong)(zhong)直(zhi)接(jie)(jie)夾(jia)(jia)持(chi)(chi)(chi)(chi)工(gong)(gong)(gong)藝(yi)不(bu)僅可(ke)從五(wu)面(mian)對機(ji)(ji)架進(jin)行(xing)任意加(jia)(jia)工(gong)(gong)(gong)，還可(ke)將工(gong)(gong)(gong)件直(zhi)接(jie)(jie)替(ti)換(huan)(huan)(huan)到配備零點(dian)(dian)定(ding)(ding)位(wei)(wei)接(jie)(jie)口(kou)的(de)(de)焊接(jie)(jie)機(ji)(ji)器人托(tuo)盤上，同(tong)步(bu)完成(cheng)焊接(jie)(jie)工(gong)(gong)(gong)作。采(cai)用(yong)該夾(jia)(jia)持(chi)(chi)(chi)(chi)方(fang)案后，可(ke)在(zai)(zai)機(ji)(ji)床(chuang)外(wai)進(jin)行(xing)裝夾(jia)(jia)，再將托(tuo)盤放入(ru)機(ji)(ji)床(chuang)中。這(zhe)種(zhong)(zhong)操作方(fang)式使(shi)用(yong)戶(hu)可(ke)以隨時(shi)插入(ru)高優先級的(de)(de)加(jia)(jia)工(gong)(gong)(gong)任務，幾乎不(bu)會(hui)產生(sheng)額外(wai)成(cheng)本(ben)。澤柔(rou)ZEROCLAMP作為(wei)夾(jia)(jia)持(chi)(chi)(chi)(chi)技(ji)術的(de)(de)前行(xing)者，在(zai)(zai)產品研發中時(shi)時(shi)前面(mian)一(yi)步(bu)，零點(dian)(dian)快換(huan)(huan)(huan)系統也(ye)(ye)不(bu)例外(wai)。那么，澤柔(rou)零點(dian)(dian)定(ding)(ding)位(wei)(wei)技(ji)術方(fang)案究(jiu)竟有何亮點(dian)(dian)？在(zai)(zai)實(shi)際生(sheng)產中又如(ru)何幫助用(yong)戶(hu)確(que)保加(jia)(jia)工(gong)(gong)(gong)精(jing)度、降低投(tou)資成(cheng)本(ben)、提(ti)(ti)升整體(ti)效率？標準化(hua)接(jie)(jie)口(kou)在(zai)(zai)工(gong)(gong)(gong)序(xu)與(yu)(yu)工(gong)(gong)(gong)序(xu)、機(ji)(ji)床(chuang)與(yu)(yu)機(ji)(ji)床(chuang)之間建立標準接(jie)(jie)口(kou)，可(ke)與(yu)(yu)澤柔(rou)全系列夾(jia)(jia)具相兼容，提(ti)(ti)供多種(zhong)(zhong)工(gong)(gong)(gong)件夾(jia)(jia)持(chi)(chi)(chi)(chi)組合。夾(jia)(jia)持(chi)(chi)(chi)(chi)穩定(ding)(ding)、可(ke)靠知(zhi)識產權氣囊彈片夾(jia)(jia)持(chi)(chi)(chi)(chi)原理，提(ti)(ti)供高下拉(la)力。定(ding)(ding)位(wei)(wei)迅速(su)、重(zhong)復(fu)精(jing)度高通(tong)過彈性短錐定(ding)(ding)位(wei)(wei)，保證重(zhong)復(fu)定(ding)(ding)位(wei)(wei)精(jing)度小于(yu)0.0025mm。4高柔(rou)性在(zai)(zai)實(shi)際應用(yong)中，可(ke)實(shi)現不(bu)同(tong)工(gong)(gong)(gong)件的(de)(de)快速(su)切換(huan)(huan)(huan)。即使(shi)是大(da)批量生(sheng)產，也(ye)(ye)可(ke)實(shi)現柔(rou)性的(de)(de)共線生(sheng)產。零點(dian)(dian)定(ding)(ding)位(wei)(wei)系統屬于(yu)常(chang)鎖機(ji)(ji)構，通(tong)氣時(shi)打開(kai)，斷氣鎖死。

零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)系統的(de)(de)(de)作用(yong)是(shi)幫(bang)助用(yong)戶實(shi)現工裝(zhuang)(zhuang)夾具(ju)與(yu)機(ji)(ji)床之(zhi)間的(de)(de)(de)快速定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)和(he)(he)夾緊(jin)，減少機(ji)(ji)械加(jia)工中的(de)(de)(de)輔助時(shi)間。它包括兩(liang)部分：零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)器(qi)(qi)(qi)(qi)（凹(ao)頭(tou)(tou)(tou)(tou)）和(he)(he)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)接(jie)頭(tou)(tou)(tou)(tou)（凸頭(tou)(tou)(tou)(tou)），零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)器(qi)(qi)(qi)(qi)通(tong)(tong)過(guo)大直徑高剛度的(de)(de)(de)滾(gun)珠夾緊(jin)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)接(jie)頭(tou)(tou)(tou)(tou)，當(dang)給(gei)零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)器(qi)(qi)(qi)(qi)通(tong)(tong)入60bar的(de)(de)(de)液壓(ya)或(huo)者(zhe)6bar氣壓(ya)時(shi)，滾(gun)珠向(xiang)兩(liang)側散(san)開，定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)接(jie)頭(tou)(tou)(tou)(tou)可自由進(jin)出零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)器(qi)(qi)(qi)(qi)；當(dang)切斷壓(ya)力時(shi)滾(gun)珠向(xiang)*聚攏(long)并鎖緊(jin)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)接(jie)頭(tou)(tou)(tou)(tou)。這兩(liang)部分之(zhi)間的(de)(de)(de)重(zhong)復定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)精度是(shi)0.002mm，同(tong)時(shi)提供5 kN至(zhi)(zhi)30 kN的(de)(de)(de)夾緊(jin)力。使用(yong)時(shi)將零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)器(qi)(qi)(qi)(qi)（凹(ao)頭(tou)(tou)(tou)(tou)）安裝(zhuang)(zhuang)到(dao)機(ji)(ji)床工作臺上(shang)，凹(ao)頭(tou)(tou)(tou)(tou)在(zai)機(ji)(ji)床工作臺上(shang)的(de)(de)(de)位(wei)(wei)(wei)(wei)(wei)置標(biao)記(ji)為零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)，零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)，根據實(shi)際(ji)加(jia)工需要可安裝(zhuang)(zhuang)多個定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)器(qi)(qi)(qi)(qi)凹(ao)頭(tou)(tou)(tou)(tou)（至(zhi)(zhi)少2個）；定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)接(jie)頭(tou)(tou)(tou)(tou)凸頭(tou)(tou)(tou)(tou)與(yu)夾具(ju)、工裝(zhuang)(zhuang)或(huo)者(zhe)工件通(tong)(tong)過(guo)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)臺階(jie)和(he)(he)螺栓緊(jin)固(gu)到(dao)一(yi)起（每個夾具(ju)、工裝(zhuang)(zhuang)或(huo)工件至(zhi)(zhi)少安裝(zhuang)(zhuang)2個定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)接(jie)頭(tou)(tou)(tou)(tou)凸頭(tou)(tou)(tou)(tou)）。零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)系統的(de)(de)(de)特點(dian)(dian)(dian)：零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)系統的(de)(de)(de)使用(yong)可以有效(xiao)的(de)(de)(de)防止切削(xue)加(jia)工中產生(sheng)的(de)(de)(de)振(zhen)動。上(shang)海(hai)創(chuang)新零(ling)(ling)(ling)(ling)點(dian)(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)(wei)(wei)(wei)卡盤銷售

零點(dian)定位的使用(yong)可以實現(xian)工件(jian)從(cong)一個(ge)工位到另一個(ge)工位。組(zu)合零點(dian)定位快(kuai)換(huan)板市場(chang)價

零點(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)系統(tong)安裝的(de)(de)必要性：1、傳(chuan)統(tong)的(de)(de)夾(jia)(jia)(jia)持(chi)技術始終不(bu)能(neng)放棄,但此類夾(jia)(jia)(jia)具較明顯(xian)的(de)(de)缺點(dian)(dian)是(shi)(shi)設備在換(huan)裝時耗時巨大。因此可以考慮采(cai)(cai)用零點(dian)(dian)夾(jia)(jia)(jia)持(chi)系統(tong)。它不(bu)是(shi)(shi)傳(chuan)統(tong)夾(jia)(jia)(jia)持(chi)方(fang)法的(de)(de)替(ti)代方(fang)案(an),而(er)是(shi)(shi)對傳(chuan)統(tong)夾(jia)(jia)(jia)持(chi)技術的(de)(de)一種有(you)效(xiao)補充。 2、設備操作人員可以由此得(de)到(dao)一種簡化的(de)(de)縮(suo)短繁瑣(suo)的(de)(de)清潔(jie)、測(ce)量、校準和夾(jia)(jia)(jia)持(chi)等(deng)工(gong)作流程的(de)(de)手(shou)段。設備的(de)(de)工(gong)作臺配(pei)備有(you)一個標(biao)準接口，可以實現對中(zhong)、矯直和夾(jia)(jia)(jia)持(chi)。由此可以消除(chu)大的(de)(de)故障源。 3、無(wu)論是(shi)(shi)托盤(pan)、夾(jia)(jia)(jia)具、虎(hu)鉗，還是(shi)(shi)工(gong)件(jian)，采(cai)(cai)用本(ben)系統(tong)并確定(ding)(ding)(ding)零點(dian)(dian)。可以實現快(kuai)速的(de)(de)換(huan)裝,并達(da)到(dao)s0.005mm的(de)(de)精(jing)度(du)。若(ruo)多套(tao)設備工(gong)作臺均采(cai)(cai)用貫通式(shi)卡盤(pan),則工(gong)裝夾(jia)(jia)(jia)具可更靈活地(di)應(ying)用在生產設備上。組合零點(dian)(dian)定(ding)(ding)(ding)位(wei)(wei)快(kuai)換(huan)板市場(chang)價

澤柔(rou)(rou)自動化技術（杭(hang)州）有限公(gong)司(si)是以(yi)提供(gong)ZERO CLAMP，零點(dian)定位系(xi)統，定心(xin)(xin)(xin)虎(hu)(hu)鉗(qian)，軌道虎(hu)(hu)鉗(qian)為(wei)主的(de)(de)外商獨資企(qi)業(ye)(ye)，澤柔(rou)(rou)是我國機械及行業(ye)(ye)設備(bei)技術的(de)(de)研究(jiu)和標準(zhun)制(zhi)定的(de)(de)重(zhong)(zhong)要參與者和貢獻(xian)者。澤柔(rou)(rou)以(yi)ZERO CLAMP，零點(dian)定位系(xi)統，定心(xin)(xin)(xin)虎(hu)(hu)鉗(qian)，軌道虎(hu)(hu)鉗(qian)為(wei)主業(ye)(ye)，服務于機械及行業(ye)(ye)設備(bei)等(deng)領域，為(wei)全國客戶(hu)提供(gong)先進ZERO CLAMP，零點(dian)定位系(xi)統，定心(xin)(xin)(xin)虎(hu)(hu)鉗(qian)，軌道虎(hu)(hu)鉗(qian)。多年來，已(yi)經為(wei)我國機械及行業(ye)(ye)設備(bei)行業(ye)(ye)生產、經濟等(deng)的(de)(de)發展做出(chu)了重(zhong)(zhong)要貢獻(xian)。

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